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Military Power Supply single output

Military Power Supply single output

  • Military Power Supply  single output
Military Power Supply  single output
Product Details:
Place of Origin: China
Brand Name: Enargy
Model Number: YN100-48S12-POC
Payment & Shipping Terms:
Minimum Order Quantity: 1pcs
Price: Negotiation
Delivery Time: 1-8 Weeks
Payment Terms: Negotiation
Supply Ability: 1000Pcs/week
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Detailed Product Description
High Light:

military power supplies

,

dc to dc converter module

DC-DC Converters 100W Output 12V YN100-48S12-POC

 

Features

Output power: 100W

Wide input range: 36-72VDC

High conversion efficiency: Up to 93%

Line regulation to ±0.5%

Load regulation to ±0.5%

Fixed operating frequency

Isolation Voltage :1,500V

Enable (On/Off) Control

Output over-load protection

Hiccup mode short circuit protection

Over-temperature protection

Input under-voltage lock-out

Output voltage trim: ±10% Vout

 

Package: Open Frame

Quarter Brick: 2.2×1.37×0.42in

55.9×34.8×10.7mm

 

Product Overview

These DC-DC converter modules use advanced power

processing, control and packaging technologies to provide

the performance, flexibility, reliability and cost effectiveness

of a mature power component. High frequency Active Clamp

switching provides high power density with low noise and

high efficiency.

 

Product’s Introduction

The YN100 series is an independently regulated single output converter that uses the industry standard quarter brick package size. The very high efficiency is a result of ENARGY CORP patented topology that uses synchronous rectification and an innovative construction design to minimize heat dissipation and allow extremely high power densities. The power dissipated by the converter is so low that a heat sink is not required, which saves cost, weight, height, and application effort. All of the power and control components are mounted to the multi-layer PCB substrate with highyield surface mount technology, resulting in a more reliable product.

 

1. Electric Characteristics

Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and base plate temperature, unless otherwise specified. All temperatures refer to the operating temperature at the center of the base plate.

 

1.1 Absolute maximum ratings

Parameter

Min

Typ

Max

Units

Notes

Input Voltage

 

 

 

78

Continuous, non-operating

 

 

 

75

Continuous, operating

 

 

 

78

Operating transient protection

Isolation voltage

 

 

 

2000

In to out;Basic insulation, Pollution

Degree 2

Operating Temperature

-55

 

 

100

M-Grade

Storage Temperature

-65

 

 

125

M-Grade

Enable to –Vin Voltage

-0.8

 

 

10

 

 

1.2 Input Characteristics

Parameter

Min

Typ

Max

Units

Notes

Operating input voltage

36

48

72

Vdc

Continuous

Input Surge Withstand

 

 

78

Vdc

<100mS

Under-Voltage Lockout

 

35.5

35.8

Vdc

Turn - On Threshold

32.5

34.0

 

Vdc

Turn - Off Threshold

Maximum Input Current

 

 

3.3

A

Full Load; Minimum Vdc Input

Efficiency

 

92

 

%

Figures 1-2

Dissipation, Standby

 

7

11

W

No Load

Disabled Input Current

 

 

10

mA

Enable pin low

Recommend External Input

Capacitance

 

100

 

uF

Typical ESR 0.1-0.2W, see Figure 4

 

1.3 Output Characteristics

Parameter

Min

Typ

Max

Units

Notes

Output Voltage Set point

11.88

12

12.12

V

Nominal input; No load;25℃

Output Current Range

0

 

8.33

A

Subject to thermal derating;

Line Regulation

 

±0.05

±0.50

%

Low line to high line; full load

Load Regulation

 

±0.09

±1.0

%

No load to full load; nominal input

Temperature Regulation

 

±0.002

±0.005

% / °C

Over operating temperature range

Current limit

8.8

9.5

11.2

A

Output voltage 95% of nominal

Short circuit current

0.3

9.5

10.8

A

Output voltage <250 mV

RMS

 

 

70

mVp-p

Nominal input; full load; 20 MHzbandwidth; p See Figures 3 & 4

Peak-to-Peak

 

 

100

mVp-p

Maximum Output Cap.

 

 

4000

μF

Nominal input; full load

 

1.4 Dynamic Response Characteristics

Parameter

Min

Typ

Max

Units

Notes

Change in Output Current

(di/dt= 0.1A/us)

 

 

400

mV

50% to 75% to 50% Iout max; Figure 7

Change in Output Current

(di/dt= 2.5A/us)

 

 

480

mV

50% to 75% to 50% Iout max; Figure 8

Settling Time

 

300

 

uS

To within 1% Vout nom.

Turn-on Time

 

15

 

mS

Full load; Vout=90% nom. Figure 5

Shut-down fall time

 

5

 

mS

Full load; Vout=10% nom. Figure 6

Output voltage overshoot

 

 

5

%

Nominal input; Full load;

 

1.5 Features Characteristics

Parameter

Min

Typ

Max

Units

Notes

Switching Frequency

200

230

260

KHz

Regulation stage and Isolation stage

Trim(Pin6)

See part 6.3 Voltage Trim(Pin6)

Output Voltage Trim

 

8

 

%

Trim Up, Trim Pin to (-) Vout.

 

8

 

%

Trim Down, Trim Pin to (+) Vout.

Enable(ON/OFF)Control(Pin2)

See part 6.1

Enable Voltage

Enable Source Current

 

 

10

Vdc

Enable pin floating

 

 

0.5

mA

 

Enable (On - Off Control)

Positive Logic

2.5

 

10

Vdc

On–Control, Logic high or floating

-0.5

 

2.0

Vdc

Off–Control, Logic low

 

1.6 Protections Characteristics

Parameter

Min

Typ

Max

Units

Notes

Over-Load Protection

105

115

130

%

Current–Mode, Pulse by Pulse Current

Limit Threshold,(%Rated Load)

Short – Circuit Protection

 

 

65

Type: Hiccup Mode, Non–Latching,

Auto–Recovery,Threshold,Short–Circuit

Resistance

Over–Temperature

Protection

 

105

 

Type: Non–Latching, Auto-Recovery;

Threshold, PCB Temperature

 

15

 

Hysteresis

 

1.7 Safety Standard

Parameter

Min

Typ

Max

Units

Notes

Isolation Voltage

1,500

 

 

Vdc

In to Out

1500

 

 

Vdc

In to base

500

 

 

Vdc

Out to base

Isolation Resistance

10

 

 

At 500VDC to test it when atmospheric

pressure and R.H. is 90%

Isolation Capacitance

 

1000

 

pF

 

 

2. Environmental Characteristics

Parameter

Min

Typ

Max

Units

Notes

Operating Temperature

-55

 

+100

Extended, base PCB temperature

Storage Temperature

-65

 

+125

Ambient

Temperature Coefficient

 

 

±0.02

%/℃

 

Humidity

20

 

95

%R.H.

Relative Humidity, Non - Condensing

Weight

 

1.4(40)

 

Oz (g)

Open Frame

MTBF ( calculated )

1

 

 

MHrs

TR-NWT-000332; 80% load,300LFM,

40℃ Ta

 

3. STANDARDS COMPLIANCE

Parameter

Notes

UL/cUl60950

File # E194341,Basic insulation & pollution degree 2

EN60950

Certified by TUV

72/23/EEC

 

93/68/EEC

 

Needle Flame Test (IEC 695-2-2)

test on entire assembly; board & plastic components UL94V-0 compliant

IEC 61000-4-2

ESD test, 8kV - NP, 15kV air - NP (Normal Performance)

GR-1089-CORE

Section 7 - electrical safety, Section 9 - bonding/grounding

Telcordia (Bell core) GR-513

 

·An external input fuse must always be used to meet these safety requirements. Contact Ours for official safety

certificates on new releases or download from the ENARGY CORP. website.

 

4. QUALIFICATION TESTING

Parameter

# Units

Test Conditions

Life Test

32

95% rated Vin and load, units at derating point, 1000 hours

Vibration

5

10-55Hz sweep, 0.060” total excursion,1 min./sweep, 120 sweeps for 3

axis

Mechanical Shock

5

100g minimum, 2 drops in x and y axis, 1 drop in z axis

Temperature Cycling

10

-40°C to 100°C, unit temp. ramp 15°C/min., 500 cycles

Power/Thermal Cycling

5

Tolerating = min to max, Vin = min to max, full load, 100 cycles

Design Marginality

5

Tmin-10°C to Tmax+10°C, 5°C steps, Vin = min to max, 0-105% load

Humidity

5

85°C, 85% RH, 1000 hours, 2 minutes on and 6 hours off

Solderability

15 pins

MIL-STD-883, method 2003

·Extensive characterization testing of all ENARGY CORP. Products and manufacturing processes is performed to

ensure that we supply robust, reliable product. Contact factory for official product family qualification document.

 

5. WORK CURVE&WAVE

Military Power Supply  single output 0Military Power Supply  single output 1

 

Figure 1: Efficiency at nominal output voltage vs. load

current for minimum, nominal, and maximum input voltage

at 25°C.

Figure 2: Power dissipation at nominal output voltage vs.

load current for minimum, nominal, and maximum input

voltage at 25°C.

Military Power Supply  single output 2Military Power Supply  single output 3

 

 

Figure 3: Output voltage ripple at nominal input voltage and

rated load current (20 mV/div). Load capacitance: 1μF

ceramic capacitor and 10μF tantalum capacitor. Bandwidth:

20 MHz. See Figure 13 & part 7th.

Figure 4: Test set-up diagram showing measurement points

for Input Terminal Ripple Current ( Test 1 ), Input Reflected

Ripple Current ( Test 2 ) and Output Voltage Ripple

(Figure 3).

Military Power Supply  single output 4Military Power Supply  single output 5

 

Figure 5: Turn-on transient at full load (resistive load) (2

ms/div).Input voltage pre-applied. Ch 1: Vout (2V/div). Ch

2: ON/OFF input(5V/div)

Figure 6: Shut-down fall time at full load (2 ms/div).

Ch 1: Vout (2V/div)

Ch 2: ON/OFF input (5V/div)

Military Power Supply  single output 6Military Power Supply  single output 7

 

Figure 7: Output voltage response to step-change in load

current (50%-75%-50% of Iout(max); dI/dt = 0.1A/μs). Load

cap: 10μF, 100 mW ESR tantalum capacitor and 1μF

ceramic capacitor. Ch 1: Vout (200mV/div), Ch 2: Iout

(10A/div).

Figure 8: Output voltage response to step-change in load

current (50%-75%-50% of Iout(max): dI/dt = 2.5A/μs). Load

cap: 470μF, 30 mW ESR tantalum capacitor and 1μF

ceramic cap. Ch 1: Vout (200mV/div), Ch 2: Iout (10A/div).

 

6. Pin Function Description

 

6.1 Enable (ON/OFF) Control (Pin 2):

The Enable pin allows the power module to be switched on and off electronically. The Enable (On/Off) function is

useful for conserving battery power, for pulsed power application or for power up sequencing.

The Enable pin is referenced to the -Vin. It is pulled up internally, so no external voltage source is required. An open

collector (or open drain) switch is recommended for the control of the Enable pin.

When using the Enable pin, make sure that the reference is really the -Vin pin, not ahead of EMI filtering or

remotely from the unit. Optically coupling the control signal and locating the opto coupler directly at the module will

avoid any of these problems. If the Enable pin is not used, it can be left floating (positive logic) or connected to the -Vin

pin (negative logic).Figure A details five possible circuits for driving the ON/OFF pin. Figure B is a detailed look of

the internal ON/OFF circuitry.

Military Power Supply  single output 8Military Power Supply  single output 9

 

Figure A: Various circuits for driving the ON/OFF pin.

Figure B: Internal ON/OFF pin circuitry

 

6.2 Remote Sensing (Pins 7 and 5):

 Remote sensing allows the converter to sense the

output voltage directly at the point of load and thus

automatically compensates the load conductor distribution &

contact losses (Figure C). There is one sense lead for each

output terminal, designated +Sense and -Sense. These leads

carry very low current compared with the load leads.

Internally a resistor is connected between sense terminal and

power output terminal. If the remote sense is not used, the

sense leads needs to be shorted to their respective output

leads(Figure D).

Military Power Supply  single output 10

Figure C: Remote Sense Connection

Care has to be taken when making output

connections. If the output terminals should disconnect

before the sense lines, the full load current will flow down

the sense lines and damage the internal sensing resistors.

Be sure to always power down the converter before

making any output connections. The maximum

compensation voltage for line drop is up to 0.5V

Military Power Supply  single output 11

 

Figure D: Remote Sense is not Used.

6.3 Voltage Trim (Pin 6):

Output voltage can be adjusted up or down with an external resistor. There are positive trim logic and negative

trim logic available. For positive logic, the output voltage will increase when an external trimming resistor is connected

between the Trim and +Vout/+Sense pin. The output voltage will decrease when an external trimming resistor is

connected between Trim and -Vout/-Sense pin. A multi-turn 20Ký trim pot can also be used to adjust the output voltage

up or down.(Figure E & F)

Table 6.3:Output Trim Logic

Output Trim Logic:

Positive Logic

Negative Logic

 

Optional - P

Standard

Trim-Up

Trim Pin to +Sense

Trim Pin to -Sense

Trim-Down

Trim Pin to -Sense

Trim Pin to +Sense

 

Military Power Supply  single output 12Military Power Supply  single output 13

 

Figure E:Positive Trim Logic

Figure F: Trim Pot Connection

 

7. Basic Operation and Features Application

 

7.1 Output Ripple & Noise Test:

The output ripple is composed of fundamental frequency ripple and high frequency switching noise spikes. The

fundamental switching frequency ripple (or basic ripple) is in the 100KHz to 1MHz range; the high frequency switching

noise spike (or switching noise) is in the 10 MHz to 50MHz range. The switching noise is normally specified with 20

MHz bandwidth to include all significant harmonics for the noise spikes.

The easiest way to measure the output ripple and noise is to use an oscilloscope probe tip and ground ring pressed

directly against the power converter output pins, as shown below. This makes the shortest possible connection across

the output terminals. The oscilloscope probe ground clip should never be used in the ripple and noise measurement. The

ground clip will not only act as an antenna and pickup the radiated high frequency energy, but it will introduce the

common-mode noise to the measurement as well.

The standard test setup for ripple & noise measurements is shown in Figure F. A probe socket (Tektronix, P.N.

131.0258-00) is used for the measurements to eliminate noise pickup associated with long ground clip of scope probes.

Military Power Supply  single output 14Military Power Supply  single output 15

Military Power Supply  single output 16

Figure F: Ripple & Noise Standard Testing Means.

 

7.2 Typical application circuit

Military Power Supply  single output 17

 

Figure G: Typical application circuit (negative logic unit, permanently enabled).

Application Circuits: Figure G below provides a typical circuit diagram which details the input filtering and voltage trimming.

 

7.3 Input Filtering

DC-DC converters, by nature, generate significant

levels of both conducted and radiated noise. There are two

types of conducted noise: common mode and differential

mode noise. The common mode noise is directly related to

the effective parasitic capacitance between the power

module input conductors and chassis ground. The

differential mode noise is across the input conductors. It is

recommended to have some level of EMI suppression to the

power module.

Conducted noise on the input power lines can occur as

either differential or common-mode noise currents. The

required standard for conducted emissions is EN55022

Class A (FCC Part15). (See Figure H)

Military Power Supply  single output 18Military Power Supply  single output 19

 

 

 Military Power Supply  single output 20

Figure H: Input Filtering

 

7.4  Input Reflected Ripple Current

The converter is drawing current from input power source only when the input switch is on. This creates a pulsation current flow from the input source. The reflected ripple current is measured as a peak-to-peak current with a current probe over 0 to 20MHz bandwidth. Ripple current can be suppressed by an external Π (pi) filter as shown below. see Figure I.

Military Power Supply  single output 21

Figure I: Input Reflected Ripple Current

 

7.5 Protection Features

·Input Under-Voltage Lockout: The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, The lockout circuitry is a comparator with DC hysteresis. When the input voltage is rising, it must exceed the typical Turn-On Voltage Threshold value(listed on the specification page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off.

·Output Current Limit: The maximum current limit remains constant as the output voltage drops. However, once the impedance of the short across the output is small enough to make the output voltage drop below the specified Output DC Current-Limit Shutdown Voltage, the converter into hiccup mode indefinite short circuit protection state until the short circuit condition is removed. This prevents excessive heating of the converter or the load board.

 ·Over-Temperature Shutdown: A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the Over-Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the Over-Temperature Shutdown Restart Hysteresis value.

 

8. MECHANICAL DIAGRAM

Military Power Supply  single output 22Military Power Supply  single output 23

 

NOTES:

 

1. Pins 4, 8 are 0.060” (1.52mm) dia. with 0.085” (2.16mm) dia. standoff shoulders.

2. All other pins are 0.040” (1.02mm) dia. with 0.065” (1.65mm) dia. standoff shoulders.

 

8.1 Pin Designations

Pin No.

Name

Function

1

Vin(+)

Positive input voltage

2

Enable

TTL input to turn converter on and off, referenced to Vin(-), with internal pull up.

3

Vin(-)

Negative input voltage

4

Vout(-)

Negative output voltage

5

Sense(-)

Negative remote sense. SENSE(-) may be connected to Vout(-) or left open.

6

Trim

Output voltage trim. Leave TRIM pin open for nominal output voltage.

7

Sense(+)

Positive remote sense. SENSE(+) may be connected to Vout(+) or left open.

8

Vout(+)

Positive output voltage

 

 

 

 

 

Contact Details
Shenzhen YONP Power Co.,Ltd

Contact Person: Miss. Angel

Tel: 1598940345

Fax: 86-755-3697544

Send your inquiry directly to us (0 / 3000)

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